Manufacturing

MANUFACTURINGCYBERSECURITY

Manufacturing is now the most-attacked industry sector worldwide. Ransomware halts production lines, nation-state actors steal CUI and trade secrets, and a single compromised PLC can cascade across an entire facility. Petronella Technology Group provides cybersecurity and CMMC compliance services purpose-built for manufacturers operating in the defense industrial base and beyond.

CMMC Registered Practitioner Org|BBB A+ Since 2003|24+ Years Experience
Threat Landscape

Why Manufacturers Are Under Siege

Manufacturing accounted for 25.7% of all cyberattacks in 2023 according to IBM X-Force, making it the most-targeted sector for the third consecutive year. The convergence of IT and OT networks has created an expanded attack surface that adversaries exploit daily.

OT and ICS Attacks

  • Programmable logic controllers (PLCs) and SCADA systems were designed for reliability, not security. Attackers exploit default credentials, unpatched firmware, and flat network architectures to pivot from corporate IT into production environments.
  • A single compromised HMI or engineering workstation can alter recipes, tolerances, or safety parameters, causing physical damage, product defects, or worker safety hazards without triggering conventional IT alerts.
  • Ransomware groups including LockBit, BlackCat, and Cl0p actively target manufacturers because production downtime creates immediate financial pressure to pay, with the average manufacturing breach costing $4.88 million per IBM's 2024 Cost of a Data Breach Report.

Supply Chain and IP Theft

  • Nation-state actors target defense manufacturers to exfiltrate Controlled Unclassified Information (CUI), including technical drawings, material specifications, and controlled technical data covered under ITAR and EAR regulations.
  • Supply chain compromise through trusted vendor connections is a growing vector. Attackers infiltrate smaller suppliers with weaker controls, then use those trusted connections to move laterally into larger prime contractors.
  • Theft of proprietary manufacturing processes, tooling designs, and quality control methods costs U.S. manufacturers hundreds of billions annually. Once intellectual property leaves your network, the competitive advantage is permanently lost.
CMMC Compliance

CMMC Level 2 for Defense Manufacturers

Every manufacturer in the Department of Defense supply chain that handles CUI must achieve CMMC Level 2 certification. This requires implementing all 110 security controls from NIST SP 800-171 and passing a third-party assessment. Without certification, you lose eligibility for DoD contracts.

110 NIST 800-171 Controls

CMMC Level 2 maps directly to NIST SP 800-171's 110 controls across 14 families, including access control, audit and accountability, incident response, and system integrity. Our CMMC-RP certified team has guided manufacturers through every control family.

Read our CMMC compliance guide

System Security Plan (SSP)

A complete, accurate SSP is the foundation of every CMMC assessment. We document your CUI data flows, system boundaries, inherited controls, and implementation status for each of the 110 requirements so assessors can verify compliance efficiently.

Plan of Action and Milestones

POA&Ms identify gaps between your current security posture and CMMC Level 2 requirements. We build realistic, time-bound remediation plans that prioritize high-risk gaps first while keeping your operations running without disruption.

Gap Assessment

Before investing in remediation, you need to know exactly where you stand. Our gap assessment evaluates your environment against all 110 controls, identifies deficiencies, and provides a clear roadmap to certification readiness.

Learn about our security assessment
Process

From Assessment to Certification

01

Scope your CUI boundaries and map data flows across IT and OT systems

02

Assess current posture against CMMC Level 2 and NIST 800-171 controls

03

Build your SSP, POA&M, and prioritized remediation roadmap

04

Implement controls: segmentation, EDR, MFA, encryption, backup hardening

05

Train your workforce on CUI handling, phishing defense, and incident response

06

Prepare for C3PAO assessment and provide ongoing compliance monitoring

Who We Serve

Manufacturing Sectors We Protect

Defense ContractorsAerospace and AviationAutomotive OEMsElectronics and SemiconductorsPharmaceuticals and Medical DevicesFood and BeverageIndustrial EquipmentPrecision MachiningChemical Processing
Our entire team holds CMMC Registered Practitioner credentials, and we have guided manufacturers through every phase of the compliance journey, from initial gap assessment through successful C3PAO certification.

With 24+ years serving regulated industries, Petronella Technology Group understands the operational constraints manufacturers face. We implement security controls that protect CUI and production systems without introducing latency, downtime, or workflow disruption. Our team has direct experience with NIST SP 800-171, ITAR, DFARS 252.204-7012, and the full CMMC assessment process.

CMMC-RP Certified TeamBBB A+ Since 200324+ Years ExperienceNIST 800-171 Specialists
FAQ

Common Questions from Manufacturers

Do I need CMMC certification if I only make commercial products?
If your company does not handle Controlled Unclassified Information and has no DoD contracts or subcontracts requiring CMMC, you are not required to certify. However, many commercial manufacturers adopt NIST 800-171 controls voluntarily because the framework addresses the same threats, including ransomware, IP theft, and supply chain compromise, that affect all manufacturers regardless of their customer base. Our security assessment can help determine the right framework for your situation.
How long does it take to achieve CMMC Level 2 certification?
Most manufacturers require 6 to 18 months from initial gap assessment to C3PAO certification readiness, depending on their starting posture. Organizations with no existing controls in place typically need 12 to 18 months. Those with a partial NIST 800-171 implementation can often be ready in 6 to 9 months. Our CMMC compliance guide provides a detailed breakdown of the process and timeline.
Can you secure our OT network without disrupting production?
Yes. We design OT security implementations around your production schedules. Network segmentation, monitoring sensor deployment, and firewall rule changes are planned during maintenance windows. We use passive monitoring tools that observe OT traffic without injecting packets or altering PLC configurations. The goal is to gain full visibility into your OT environment and enforce access controls without introducing any risk to production uptime.
What happens if we fail a CMMC assessment?
A failed C3PAO assessment means you cannot bid on or execute DoD contracts requiring that CMMC level until deficiencies are remediated and a reassessment is passed. This is why thorough preparation matters. Our engagement includes a mock assessment that mirrors the actual C3PAO process so issues are identified and resolved before the official assessment, not during it.
How do you handle the IT and OT network boundary?
We implement a demilitarized zone (DMZ) between IT and OT segments using next-generation firewalls with application-layer inspection. Data flows between the two environments are restricted to specific, authorized protocols and monitored continuously. Engineering workstations that need access to both networks are hardened and placed on dedicated VLANs. Our managed detection and response service monitors both sides of the boundary 24/7.
Get Started

Secure Your Manufacturing Operations

Contact our CMMC-RP certified team for a manufacturing security assessment. We will identify your gaps, build a remediation roadmap, and guide you through certification.